Cnc Insulation Cutting Machine

In many cases, if you don’t control the cost of using the laser cutting machine, it will incur more costs, so this is an important reason why users want to have some methods to control its cost. Let’s do it together. Analyze how to control the cost incurred in the operation of the laser cutting machine.

More than 80% of the use cost of laser cutting machine comes from the consumption of gas. As the main energy supply for laser cutting machine, CNC laser cutting machine and manual gas cutting equipment, Familiar with and understand the gas application principle of laser cutting machine will help reduce the cost of gas usage. In this regard, the Ministry of Science and Technology has summarized relevant knowledge and experience through many debugging experiences of CNC laser cutting machine equipment as follows:




First of all, you must be able to adjust the flame skillfully. The first problem is to ensure the normal cutting of the billet. If the automatic cutting cannot be completed successfully, you must manually use the manual cutting gun to re-cut again, which causes waste At the same time, manual cutting cannot guarantee the perfect cutting quality.

By solving some abnormal phenomena and cutting effects of CNC laser cutting machine processing, such as 'constant open flameFor example, to prevent air leakage on the joints and pipes to avoid waste; in addition, it is necessary to actively promote and test new technologies and new products, highlighting the emergence of new products in the cutting nozzle, the 'flame' is more perfect, the cutting effect is improved, and the cutting The seam is small and the gas consumption is relatively low.

With the increase in the amount of steel used in related industries, flame cutting has become an indispensable link in the production and processing of more and more companies. For flame cutting In addition to ensuring the necessary cutting precision, how to effectively reduce production costs and control gas consumption is becoming a concern for most companies. In terms of the relevant experience in the use of CNC laser cutting machine equipment we talked about above, only some of the problems involved in the details of the operation. From a big point of view, companies want to effectively reduce the cost of equipment use, but also need to learn from the flame Start with the principle of gas cutting.

Flame cutting, also called gas cutting, is a process of burning with oxygen/gas flame. In the first step, the temperature of the steel plate must rise to the ignition point. Then, the oxygen stream oxidizes the metal in the long and narrow area, and the slag generated during combustion is blown away by the cutting oxygen stream to form a slit.

Oxygen gas cutting can be used for carbon steel and low-alloy steel, and the thickness can reach several decimeters. The cutting quality depends on the surface condition of the material, the cutting speed and the thickness of the material.

The typical thickness of flame cutting is recommended to be in the range of 6-150MM, which is also the thickness of the cutting machine that can be achieved by the current CNC laser cutting machine; but flame cutting is the most important among many cutting methods The cutting method with the largest cutting thickness. Generally, if the cutting thickness is higher than the typical thickness, the gas path of the cutting machine, the cutting gun, the amount of oxygen and gas must be changed, and the power cannot meet the requirements and the steel cannot be cut through.

The above are some experiences in the application of automatic laser cutting machine. However, to use the automatic laser cutting machine well, you first need to master the flame of the cutting torch. The key to adjusting the flame is the gas source. Most of the oxygen on site is the pipeline oxygen. The purity and pressure of the oxygen can generally meet the requirements for use, but there is more gas. For the bottled gas supply, a 30 kg bottle of gas, in the scale of 5 machines and 5 streams, the use time is about 2 hours. In this way, the gas source must be replaced in the middle, which will lead to large fluctuations in gas pressure, which directly affects the gas flow. , Resulting in abnormal cutting.

In addition, to ensure that the current equipment is in good condition, the operating procedures should be used as the basis for regular inspections for leaks in the pipelines, joints, etc., and the bearings, pin holes, etc. should be refueled Lubrication, cleaning of cutting nozzles, cooling water pipes, etc., and completion of some routine procedural tasks can ensure normal operation, and then improve and improve the effect.

Combined with the specific equipment, large-scale flame gas cutting, such as the stripping CNC laser cutting machine, will generally be equipped with more than ten sets of flame cutting torches. Generally speaking, the straight line laser cutting machine (multi-head Laser cutting machine) is divided into the following three types, all of which are used for steel plate cutting.

1. The simplest straight strip laser cutting machine, which can evenly divide the steel plate into strips, is simple and practical, has a low price, and has always sold well.

2. In addition to the simple steel straight strip cutting function, a flame cutting gun is added in the horizontal direction, so it can cut straight and cut straight strips. The function is stronger, but in most cases, in order to save costs, users often use manual horizontal cutting. This kind of cost is more expensive than the first one.

3. CNC straight bar laser cutting machine, this is the most powerful and advanced at present, so the price is also the most expensive, except for 1 and In addition to the two main functions, there is also a powerful CNC special-shaped cutting function, which can be equipped with CNC flame and CNC plasma cutting, making it the most versatile CNC flame plasma straight cutting machine.

The above content not only shares how to control the cost of the laser cutting machine, but also introduces some of its use principles.


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Which manufacturer of integrated tube-sheet fiber laser cutting machine is better? It has become a problem that many consumers are concerned about. Nowadays, the tube-sheet integrated fiber laser cutting machine is widely used in the market. How to choose a suitable light cutting machine has become a difficult problem for consumers. The plate and tube integrated laser cutting machine uses a fiber laser to output a high-energy-density laser beam and focuses it on the surface of the workpiece to instantly melt and vaporize the area irradiated by the ultra-fine focus spot on the workpiece. Realize automatic cutting. It is a high-tech equipment integrating advanced fiber laser technology, numerical control technology, and precision mechanical technology.
Product features:
·The plate and tube integrated laser cutting machine can not only meet the customers' cutting requirements for flat plates, but also meet the cutting of various types of special-shaped tubes such as round tubes and square tubes. ·The fixed grip design can realize the rapid adjustment of different pipe materials, so as to realize the high-precision products in the processing process. ·The machine tool is equipped with different professional chuck fixtures, which can be precisely processed for pipes of different shapes and sizes. ·It can process square pipes, round pipes, and rectangular pipes that are common in the market, and round pipes can realize the import function of plane drawing.
Technical parameters:
Serial number

Product introduction

Technical parameters

01

Machine model

YC-GQ3015-G

02

Laser

Wuhan Ruike Fiber Laser Generator

03

Laser power (W)

500-2000

04

Small line width

0.15mm

05

Repeat positioning accuracy

±0.02mm

06

Pulse frequency

1-500Hz

07

Processing range (mm)

3000×1500, 4000x1500, 6000x1500, 4000x2000, 6000x2000

08

Cutting thickness

Depends on the thickness of the material

09

Maximum running speed

120m/min

10

Transmission mode

Screw or rack and pinion

11

Control system

PC or PLC

12

Aim positioning

CCD or red light

13

The power consumption of the whole machine

≤6KW

14

Power demand

380V/50Hz/60Hz/60A

15

Dimensions (L×W×H)

4600*2300*1900

16

Cutting pipe diameter range

120mm, 150mm, 250mm

Sample display:

Application range:
The equipment can effectively cut round, square, and rectangular tubes , Oval tube, parallel oval tube, D-shaped tube and other styles of pipes.
Main processing materials: stainless steel, carbon steel, manganese steel, galvanized sheet, various alloy sheets, rare metals, etc.
Industry used: sheet metal industry, kitchenware industry, elevator mobile phone industry, advertising industry, chassis and cabinet industry, machinery parts processing industry, precision processing industry, automobile manufacturing industry, daily light industry industry, agricultural machinery and food Machinery industry, hardware sanitary ware industry, etc.

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　　The most important thing in cutting operations is efficiency. The standard for testing a cutting machine is to see whether this cutting machine can efficiently cut high-quality products. There is a cutting machine called ''. I believe everyone It’s no stranger, because the gantry cutting machine can cut more difficult products, and the cutting efficiency is very fast, so it has a wide range of applications at the moment, and according to the product sales of the laser cutting machine in recent years, it can also be seen that the gantry cutting machine In the current popularity, how should the main components be replaced when the gantry CNC cutting machine is severely damaged? Below, let us take a detailed look.

　　Gantry type CNC cutting machine parts replacement guide:
　　1. Replace the CNC system (that is, replace the front control box and the rear control box), and keep the original The machine's servo drive system, mechanical system, flame and plasma cutting system.
　　2. To replace the original electronic control system, the control circuit adopts a modular design, the number of controllable cutting torches can be up to 6, the system wiring is very simple, and the installation, debugging and maintenance are very convenient. And real-time control unit.
　　3. Keep the original machine's servo drive system (servo electrode and servo drive) and gear box, check and adjust the original machine's flame cutting system, plasma cutting system, automatic height adjustment system and mechanical system, guide rails , The accuracy of racks and gearboxes.
　　4. The original gears of the equipment are seriously worn out. Replace 2 longitudinal gears and 1 lateral gear.
　　 5. The original plasma height adjustment system of the equipment is damaged, please replace the height adjustment controller.
　　6. The guide slider of the original horizontal drive was damaged, and 4 new guide sliders were replaced.
　　7. The original plasma cutting torch holder of this equipment is old and rusty, and has no anti-collision function. Replace with a new set of aluminum and gold brackets with anti-collision function.

　　 8. Replace the 2000mm*80mm*100mm plastic wire trough.
　　9. Replace the air pipe and connector from the air collection center of the gantry CNC cutting machine to the bus bar; replace the air pipe and connector from the bus bar to the solenoid valve of the gun head; replace the air pipe from the solenoid valve of the gun head to the gun head And connectors.


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As a brand manufacturer, the metal laser cutting machine is basically shipped from the headquarters. Now there are many laser equipment brands, and in order to increase market coverage, metal laser cutting machine manufacturers will also engage in investment agents across the country. , All, when choosing a metal laser cutting machine, it may be that the agent’s samples have attracted customers. Then, some customers want to buy equipment from a metal laser cutting machine manufacturer. Which aspects should be asked?

First, understand the price first


When we buy a product, we will go to the store or search for some photos from the Internet, and compare prices in many places. Then root out the style you like and the price you asked for as a reference, and then make a comprehensive comparison and then determine the price based on our budget cost. Whether you choose to buy from a metal laser cutting machine manufacturer or consult on the Internet, you can at least know it.


Second, understand the configuration


Currently, there are many types of metal laser cutting machines as equipment for cutting plates. Everyone knows that the prices of different configurations are also different. For example, 3015, 4015, 6020, 1000W/2000W/3000W and other common types of equipment, many people do not know much about the configuration, the budget is limited, it is necessary to choose the appropriate configuration according to the actual situation.


Three, understand accessories


Accessories are indispensable for metal laser cutting machines. These accessories such as beam expander lenses, reflective lenses, protective lenses, copper nozzles, etc. are the basic accessories for metal laser cutting machines. Although they are basic accessories, they are also important components. For one, it is better to consult in advance than to inform afterwards. What should be paid attention to is whether you need to choose the parts you want to buy separately, do you need to charge separately, what is the charging standard, or find out that the price is much higher than the budget.


When you place an order from a metal laser cutting machine manufacturer, you must ask the questions clearly. Each of us has different requirements for a metal laser cutting machine. Therefore, I should ask you clearly about the several aspects that you should pay attention to!

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