PAIN POINT
Traditional methods often result in low efficiency, poor precision, and damage to the insulation layer.
VENTECH PRE-INSULATED DUCT CUTTING MACHINES PROVIDE ONE-STOP SOLUTION
Pre-insulated ducts, widely used in HVAC, industrial ventilation, and cleanroom systems, are valued for their superior thermal insulation properties. However, their composite structure—consisting of inner and outer metal layers sandwiching an insulating core—poses significant challenges for cutting processes. Traditional methods often result in low efficiency, poor precision, and damage to the insulation layer. In contrast, specialized pre-insulated duct cutting machines offer a comprehensive solution that addresses these challenges through a full-cycle approach, from customer needs analysis to technical support, making them indispensable tools for industry advancement.
Based on the needs analysis, manufacturers provide modular, customized solutions:
● Intelligent Cutting System: High-precision cutting heads driven by servo motors (positioning accuracy ±0.1mm) and equipped with pressure sensors to adjust cutting depth in real time, ensuring clean cuts through metal layers without damaging the insulation core.
● Multi-Function Adaptability: Interchangeable tool modules (e.g., circular blades, oscillating knives, laser heads) enable straight cuts, bevel cuts (0-60° angle adjustment), and grooving for complex shapes like tees and elbows.
● Automation Upgrades: Integrated vision systems (CCD cameras + AI algorithms) automatically identify duct markings, while robotic arms enable unmanned operation, increasing production efficiency by over 300%.
To ensure sustained high performance, suppliers establish a three-tier support system:
● Operator Training: Covers safety protocols, HMI operation, and routine maintenance (e.g., guide rail lubrication intervals, tool wear inspection), with AR simulation systems accelerating the learning curve.
● Remote Smart Maintenance: IoT modules transmit real-time equipment status data, enabling engineers to diagnose issues remotely (e.g., servo overload warnings) and resolve over 90% of problems within 2 hours.
● Process Upgrade Services: Regular updates of cutting process packages (e.g., parameters for new XPS insulation materials) and retrofitting solutions (e.g., adding automatic dust removal systems) extend equipment lifespan.
PRODUCT FEATURE
PRODUCT SPECIFICATION
Precision control: laser positioning + servo motor, error ≤ 0.5mm
Multi-function cutting: supports straight cutting, bevel cutting, V groove, and adapts to complex duct structures
Energy-saving design: low-power motor + automatic standby mode, energy consumption is reduced by 25%
Safety certification: CE/ISO 9001 certification, in line with international construction specifications.
|
Model |
Cutting thickness (Max.) |
Cutting size (Max.) |
Power supply |
Application |
|
VDCM-4013 |
50MM |
4000 X 1200 mm |
380V/3P/50HZ |
Big Project |
By using VENTECH pre-insulated duct cutting machine, customers have solved the problem of low production efficiency. The good quality and after-sales service have won praise from customers.
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