How to provide work efficiency for the laser cutting automatic loading and unloading system?
With the progress of society and the improvement of living standards, the market demand for product diversification, low manufacturing cost, and short manufacturing cycle is becoming more and more urgent. Traditional production technology can no longer meet the market's demand for large varieties and small batches. All walks of life are striving to reduce labor costs, which are inefficient and expensive. Especially in the field of laser processing, for a long time, manual loading and unloading has high repeatability and low efficiency has become a pain point of the industry.
Wuxi Zhongteng Electromechanical Manufacturing Co., Ltd. (hereinafter referred to as 'Zhongteng') took the lead in developing automatic loading and unloading systems. Solve the problem of difficult board storage, low efficiency of loading and unloading and high labor cost, and continuous processing of equipment, which greatly improves the working efficiency of the laser cutting machine.
The process flow of the Hongte laser automatic loading and unloading system
The warehouse control software is used to control each part of the unit to realize the automatic storage of sheets, automatic feeding, Laser cutting machine feeding, intelligent storage and other functions, reduce production costs and improve production efficiency. The whole set of automatic loading and unloading system is designed according to the on-site working environment and has a good operation interface, which is convenient for the operator to use.
Three-dimensional storage unit
The number of layers of the three-dimensional storage unit can be customized according to the actual situation of the customer, and each storage unit can store 3T boards; the overall structure is welded by profiles, the structure is stable, and the load Strong ability; using chain lifting transmission, safe and stable operation.
Single meter recovery device
Single meter specifies the metal plate layer absorbed by the recovery device, layer by layer thickness and measures to ensure that only one metal plate is absorbed, and then the metal plate The upper roller positioning table is carried out, and the metal plate is placed on the roller positioning table, and then the metal plate is transported to the laser feeding area for accurate positioning of the roller positioning table.
Recycling and feeding by laser feeding robot
The feeding device of the laser loading and unloading robot goes to the laser feeding area, uses a vacuum suction cup to absorb the metal sheet, and then sends the metal sheet to the first laser Cutting machine exchange table. At this time, the feeding robot of the laser cutting machine moves to a safe position. The first laser cutting machine began to work. Then, the three-dimensional library takes out the sheet metal required by the second laser cutting machine and moves it to the laser feeding area. Then, the feeding robot of the laser cutting machine sucks in the plate and sends it to the worktable of the second laser cutting machine. The third laser cutting machine is operated automatically in turns.
Laser cutting robot cutting and manual sorting
After the metal sheet is cut, the punching die of the laser loading and unloading robot is sent to the exchange table, and the teeth of the fork are used to fork waste and Finished goods, then waste and finished electric trolley sorting table, then waste and finished electric trolleys moved to sorting area for manual sorting sorting table.
Compared with the traditional manual loading and unloading, the laser cutting automatic loading and unloading system has more advantages
Ordinary laser cutting machine does not need an automatic loading and unloading system, it needs two people to operate and one person to look after the equipment , One person picks up the material, two people feed the material together. Simple cutting (cutting quickly) and thick plate cutting are extremely inconvenient, time-consuming, and low in efficiency.
Ordinary loading and unloading mechanism is suitable for single material and thickness, suitable for single batch production. Hongte laser automatic loading and unloading system can automatically load and unload materials according to the production requirements of various materials and thicknesses.
The benefits of the automatic loading and unloading system of the laser cutting machine
Manual loading and unloading of materials takes 35% more time than automatic loading and unloading. The automatic system does not fatigue and does not require rest. It can be used continuously.
In the case of manual operation, the time between each operation cycle varies according to the state of the person.
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